Tool and Die Maker

SUMMARY:
Responsible for crafting, repairing, maintaining, improving, and modifying tools and metal forms used in stamping and forging operations. The role involves analysing design specifications, shaping and assembling metal components, and testing completed tools to ensure accurate dimensions and efficient production. This includes work on custom-made, prototype, and special tools, dies, jigs, fixtures, gauges, and fittings, using various metals and alloys to support uninterrupted manufacturing operations.

POSITION INFO:
Qualifications & Experience

• Matric (Grade 12)
• N4 Mechanical (preferably including Strength & Materials, Mechanical Trade Theory, and Mathematics)
• Trade Test: Tool and Die Maker
• Minimum 3–5 years’ relevant experience as a Tool and Die Maker

• Design and manufacture jigs and templates as production aids
• Visualise and calculate metal shapes and tolerances
• Read and interpret blueprints, CAD drawings, schematics, and models
• Prepare templates, sketches, and determine work processes
• Compute dimensions, tolerances, and set up machine tools
• Position, secure, measure, and machine metal or castings
• Measure and mark metal for machining
• Set up, operate, and maintain machine tools including milling, drilling, grinding, boring, and shaping equipment
• Verify components using precision measuring instruments such as verniers, callipers, micrometres, CMMs, and electronic devices
• Cut, shape, fit, assemble, and disassemble tooling components using hand tools
• Perform filing, grinding, and shimming to ensure smooth finishes
• Assemble and fit press tooling
• Conduct routine die maintenance, refurbishment, and improvements
• Attend to breakdowns, identify faults, and resolve press issues with minimal downtime
• Conduct try-outs for new and modified press dies
• Inspect finished tools and dies for defects, smoothness, and contour accuracy
• Identify spare part requirements
• Record and document work activities as required
• Participate actively in continuous improvement initiatives
• Work within tooling cost and budget parameters
• Report equipment faults, breakdowns, and safety concerns to management
• Always ensure compliance with quality standards
• Maintain strict adherence to safety standards and wear required PPE