Maintenance Technician

SUMMARY:
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POSITION INFO:

Minimum Requirements:

• Matric /Grade12

• Millwright Trade Test, Mechatronics Diploma, or an equivalent technical qualification

• 7 + years' maintenance experience in a manufacturing environment

• 5 + years' direct maintenance experience within a sewing manufacturing environment

• Strong troubleshooting skills in electrical, mechanical, pneumatic, and hydraulic systems

• Experience working with PLC-controlled equipment

• Computer literacy is essential

Main Responsibilities:

Equipment Maintenance & Troubleshooting:

• Diagnose and repair electrical, mechanical, pneumatic, and PLC-related equipment failures

• Respond to equipment breakdowns and restore operations safely and efficiently

• Support production by minimizing downtime and maximizing equipment availability

• Escalate unresolved technical issues and coordinate with suppliers where necessary

Preventive Maintenance:

• Execute preventive and predictive maintenance activities in accordance with maintenance schedules

• Verify the completion and effectiveness of preventive maintenance tasks

• Identify potential equipment risks and implement preventive actions before failures occur

• Maintain accurate and timely maintenance records

Root Cause Analysis:

• Lead and participate in root cause investigations for significant equipment failures

• Apply structured problem-solving methodologies such as 5 Why, Fishbone Diagram, and A3

• Develop, implement, and monitor corrective and preventive actions

• Share lessons learned and best practices with the maintenance team

Technical Improvement:

• Identify opportunities to improve equipment reliability, MTBF, and maintenance efficiency

• Support equipment modifications, upgrades, and optimization projects

• Assist with spare parts standardization and critical spare parts management

Training & Team Development:

• Provide technical coaching and on-the-job training to maintenance technicians

• Assist in developing troubleshooting guides, standard operating procedures (SOPs), and maintenance standards

• Promote knowledge sharing and continuous skills development

• Support supervisors in assessing technical competency and identifying training needs

Safety & Compliance:

• Ensure full compliance with all health and safety requirements, including Lockout/Tagout (LOTO) procedures

• Participate in safety inspections and risk assessments

• Maintain high housekeeping standards within maintenance work areas

Key Skills and Competencies:

• PLC diagnostics and fault finding

• Industrial network troubleshooting (Profinet, Ethernet, Fieldbus)

• Root Cause Analysis facilitation

• Experience using Maximo Maintenance Management System

• Strong communication and interpersonal skills

• Ability to work independently with minimal supplier support

• Strong coaching, mentoring, and teamwork abilities