Maintenance Assistant Manager

SUMMARY:
PURPOSE OF JOB:
The incumbent in this position is responsible for ensuring that the plant facilities, surrounds, and machinery are maintained to ensure maximum efficiency and output.
This includes total preventative maintenance, managing breakdowns both mechanical and electrical, people and project management, manpower and conduct weekly/monthly reports.

POSITION INFO:
QUALIFICATIONS AND EXPERIENCE

• Qualified Millwright
• Electronics knowledge and experience especially circuit diagrams.
• PLC knowledge and experience
• 5-6 Years experience in injection moulding machine maintenance and installation.
• Computer Literate in Excel; Word; PowerPoint and internal systems
• Minimum 3 – 5 years supervising employees and Maintenance Department
• Automotive Industry experience
• Extrusion experience

• Support production in ensuring smooth machine start-up.
• Troubleshoot equipment, hydraulics, or other mechanical systems.
• Resolve machine breakdowns, identify fault, do root cause analysis and countermeasures with minimal downtime to production. See to it that all attended breakdowns are logged into Maintenance Connection System.
• Manage Maintenance Planning, analysing historical information and trends in order to develop Preventative Maintenance Plan, thereby preventing equipment failure.
• Make continuous improvements to improve machine performance.
• Develop and Manage Risk Management concept to avoid serious machine breakdowns by identifying critical spare parts.
• Report and Escalate to Production Manager any measure breakdowns to stop plant for a lengthy period.
• Establish link with Headquarters [HQ] and other subsidiaries to receive support and obtain best practices and deploy in TGSA.
• Understanding of new technologies in advance in order to set up infrastructure and utilities to support installation of new Technology.
• Perform all assigned duties with high degree of proficiency and take caution of personal safety as well as those around. Ensure to follow 5S principle to maintain a clean and safe working environment.
• Support requirements of Quality Management Systems i.e. ISO 9001, IATF 16949.
• Mentor millwright apprentices as per MERseta requirements, as well as Maintenance Technicians.
• Conduct performance reviews of the subordinates and provide constructive feedback
• Ensure that all KPI’s Targets are met for the Maintenance Department
• Report all lost time, minor and major accidents/incidents.

• Finalize process plan as per internal requirements.
• Based on Process plan estimate the following: Capex calculation and support with the preparation for new capital approval from HQ; Tooling and jig requirement; optimum equipment utilization and sourcing and Manpower requirements.
• Setting of the required process in order to meet product requirements. [Quality; Cost and Delivery]
• Receive Technical standard from Headquarters and conduct internal verification or change point.

• Development and submission of maintenance reports timeously i.e. breakdown analysis and downtime information.
• Develop work instructions for all preventative maintenance activities and repairs.
• Prepare and deliver technical presentations that explain products or services to customers and prospective customers.
• Spare Parts Management and as well as management reports.
• Champion Maintenance Connection System.

• Actively perform daily inspections of each facility, manage to reduce abnormal failures by performing daily inspections and maintenance on machines. Keep the manager informed to avoid delay.