Hair Colour Packaging Line Operator

SUMMARY:

Hair Colour Packing Line Operator

Purpose of the Role

POSITION INFO:

Key Responsibilities

• Packing Line Operation
  • Operate hair colour packing and cartooning equipment according to approved operating procedures.
  • Ensure products are packed according to customer specifications and production schedules.
  • Monitor line performance and identify operational issues affecting productivity or quality.
  • Perform start-up, shut-down, and routine operational checks on equipment.
  • Ensure correct product components are available before commencing production.
• Machine Setup and Changeovers
  • Perform size changeovers and basic machine setup adjustments to accommodate different product formats and pack sizes.
  • Change batch numbers, manufacturing dates, expiry dates, and coding information as required.
  • Verify the accuracy of all coding and printed information before production starts.
  • Conduct line clearances before and after product changeovers.
  • Assist maintenance personnel during major equipment adjustments and repairs.
• Quality Responsibilities
  • Perform routine quality inspections throughout the packing process.
  • Verify correct packaging materials, labels, leaflets, cartons, and product components before use.
  • Monitor product appearance, fill levels, coding accuracy, carton integrity, and overall pack quality.
  • Immediately isolate and report non-conforming products and packaging materials.
  • Complete all required production and quality documentation accurately.
  • Ensure compliance with Good Manufacturing Practices (GMP), quality standards, and standard operating procedures.
• Safety, Health and Environmental Responsibilities
  • Comply with all Health, Safety, Environmental and Quality (HSEQ) requirements.
  • Wear and maintain required Personal Protective Equipment (PPE).
  • Report unsafe conditions, unsafe acts, incidents, and near misses immediately.
  • Follow lockout and machine safety procedures where applicable.
  • Maintain excellent housekeeping standards around the packing line.
  • Ensure workstations remain clean, organised, and free from hazards.
  • Participate in safety training, toolbox talks, and continuous improvement activities.
• Production Performance
  • Achieve production targets while maintaining quality and safety standards.
  • Minimise downtime through effective machine monitoring and quick response to minor faults.
  • Reduce waste and product losses by following established operating procedures.
  • Assist in identifying opportunities for process improvements and increased line efficiency.

Minimum Qualifications

• Grade 12 / National Senior Certificate.
• Basic mechanical aptitude.
• Ability to read and complete production documentation.

Knowledge and Skills

• Experience operating packaging machinery.
• Basic mechanical troubleshooting skills.
• Ability to perform size changeovers and machine adjustments.
• Knowledge of GMP and quality standards.
• Strong attention to detail and accuracy.
• Good communication and teamwork skills.
• Ability to work under pressure and meet production targets.