Fitter and Turner (Auto Press and plating) Team Leader - Maitland, Cape Town

SUMMARY:
Calling all Fitter and Turner/ Toolmaker(Autos Press and Plating) Specialists in Cape Town

POSITION INFO:

My client, a leading and well known Manufacturing Company based inMaitland, Cape Town requires a competent and experienced Autos Press and Plating Team Leader to join their team.

This position is reporting to the Manufacturing Executive.

Purpose of the position

To Manufacture products / components by supervising staff, reporting on performance, organizing, and monitoring workflow.

To ensure that products / components are produced according to specification (Quality) within the planned time (Efficiency) at the correct cost (Reduced waste / Productivity improvements).

To uphold company policies and procedures and lead improvement projects within the relevant work areas.

Requirements:

Trade Tested Fitter and Turner or Toolmaker ESSENTIAL

A minimum of 5 years related experience in the Manufacturing Industry

At least 5 years Production Lead or Management experience in a high volume manufacturing environment

Press tool production line, lathe production line, chemical plating plant experience is Non Negotiable

Knowledge of ISO 9001 ISO 45001 is a huge advantage

Must be highly skilled in Excell, Word and outlook

SA Citizens only

Must be Criminal Clear

Must reside in the Greater Cape Town area

Must be fluent in English or Afrikaans

Must be willing to work overtime when needed.

DUTIES & RESPONSIBILITIES:

Achieving production performance through:

Ensure that all operations are performed in line with the correct planning (Production Method, Time, and Quality).

Recording and reporting of daily production – provides manufacturing information by compiling, initiating, sorting, and analyzing production records and data.

Maintaining workflow by identifying and understanding bottleneck operations / processes and implementing sustainability corrective actions to remedy the situation.

Achieving the Production Plan, introducing initiatives to make up for any lost time or scrap components.

Ensuring the correct staffing and shift coverage.

Highlighting any adverse trends in terms of production and / or equipment to relevant department for remedial action.

Ensuring that all processes and operations performed in the relevant work area are understood in terms of Quality, Capability, Capacity and Legal compliance. Ensuring that the Quality is in accordance with the requirements: Comply with all requirements as per the Quality Manual.

Ensuring that all relevant quality action (in accordance with the IMDS) are adhered to.

Ensuring that all the components, assemblies and materials are identified and labelled accordingly.

Ensuring that all Quality related issues are dealt with timeously and rectified. Ensure that all machines and equipment is suitably maintained:

Ensure that the basic operator maintenance is performed.

Ensuring that the Maintenance system are adhered to i.e., Breakdown and TPM forms completely timeously.

Staff discipline:

Managing staff through training, coaching, counselling, and discipline employees where necessary.

Recording and controlling absenteeism.

Enforcing organization standards with regards to Policies and Procedures, Legal and Quality compliance.

Ensuring staff training is performed and recorded.

Stock control:

Ensuring that all system processes are adhered to (ERP system and fundamental processes).

Controlling works Orders.

Ensuring scrap and rejects are dealt with to ensure that the system requirements are met.

Roll out of Lean Manufacturing Principles:

Ensuring housekeeping.

5 S.

Visual management.

Day-to-Day Responsibilities: 

Organize and oversee daily operations across the Autos, Press, and Plating sections.

Ensure swift setup, calibration, and operational readiness of Tornos Cam Auto machines.

Monitor tool, cam, and machine consumables levels to ensure availability and minimize production delays.

Conduct tooling inspections, ensure correct setups, and troubleshoot issues related to press tooling.

Conduct routine checks on machines, dies, and plating equipment, ensuring proper function.

Track production output, report key metrics, and suggest process improvements.

Provide hands-on technical support to resolve production-related issues. Ensuring a safe working environment:

Ensuring the full compliance regarding Safe works procedures, PPE, etc. 

Accept responsibility in accordance with the relevant safety appointment. 

Fostering open working relations with all supporting departments.

Control of costs associated within your department i.e., production costs, scrap, consumables, etc.

Contributes to team effort by accomplishing related results as needed

INTERPERSONAL SKILLS/VALUES:

Good communications skills (verbal/non-verbal).

Effective decision maker and results oriented.

Critical Thinking and Problem-solving ability.

Conflict handling and resolution skills.

Ability to work in a high-pressure environment.