Fitter - Pump Manufacturing

SUMMARY:
Fitter or Millwright with recognized Trade Test and 5 years’ post-apprenticeship experience in a Pump Manufacturing environment required for our global Client based in Cape Town’s Northern Suburbs.  Candidates must present with a strong ability to read and interpret engineering, GA and technical drawings with a solid understanding of pump assembly, strip-down and maintenance processes.

POSITION INFO:
Purpose of Role:
Provide day to day support to the manufacturing team enabling them to fulfil their duties required for the business unit in order to meet deadlines and objectives.  Maintain high standards of support in accordance with the Company’s procedures.  Conduct work activities in a professional manner that reflects positively on the image of the company and conforms to current Health and Safety legislation, upholding the Client’s Health and Safety Policy.
 
Brief Duties and Responsibilities:

1. Pump Strip, Inspection and Assembly:

• Select and transport pumps to the workstation in line with job card routing and schedules using appropriate lifting equipment (crane/forklift).
• Strop pumps down to individual components using correct procedures and tools.
• Interpret engineering drawings, GA drawing and specifications to determine dimensions, tolerances and assembly requirements.
• Inspect all components for wear, damage and compliance with OEM standards.
• Verify all stripped components against the Bill of Materials (BOM).
• Compile detailed condition reports indicating wear status, repair requirements and replacement needs.
• Clean, preserve and correctly store all components for reassembly or dispatch.
• Liaise with Stores / Purchasing to ensure correct parts are ordered or issued.
• Confirm completeness of parts kits prior to assembly against BOM.
• Reassemble pumps in accordance with OEM standards, work instructions and best practices.
• Ensure correct tolerances, fits and clearances during assembly.
• Perform accurate alignment of all rotating components during assembly.
• Maintain detailed build records (“build book”) including all measurements, clearances and replaced components.
• Conduct pressure and performance testing in accordance with test procedures and document all results.
• Ensure all replaced / damaged components are quarantined and handled as per client requirements.
• Obtain client sign-off on completed rebuild documentation where required.

• Interpret technical drawings to determine machining processes, tolerances and material requirements.
• Perform precision machining of pump components (shafts, sleeves, impellers, etc.).
• Set up and operate conventional lathes and associated tooling.
• Conduct pre- and post-machining operations for weld repairs.
• Machine components to fine tolerances using cutting, grinding, boring and drilling techniques.
• Trim impellers and balance components were required.
• Measure and verify dimensions using micrometres, verniers, depth gauges, telescopic gauges and dial indicators (DTIs).
• Inspect machined and fabricated components for accuracy, fit and compliance with specifications.

• Perform precision fitting of bearings include white metal, sheet, roller, ball and tilting pad types.
• Assemble and install mechanical components ensuring correct fits and tolerances.
• Conduct pump and motor alignment using dial indicators or laser alignment tools.
• Perform faultfinding, diagnostics and troubleshooting on pumps and rotating equipment.
• Ensure proper installation of seals, gaskets and auxiliary components.

• Perform welding using MIG, TIG, CO2 and oxy-acetylene processes as required.
• Carry out repair welding on ferrous components including castings.
• Prepare components for welding and ensure correct post-weld machining and finishing.

• Ensure all work is carried out in accordance with quality standards, procedures and specifications.
• Adhere to all heath and safety requirements and safe working practices.
• Maintain a clean, organized and safe workshop environment.
• Identify opportunities for process improvement and contribute to increased efficiency and reliability.
• Ensure all documentation is accurate, completed and submitted on time.

• Comply with an enforce all the Client’s policies and procedures.
• Assist fellow employees with daily calibration functions as and when required.
• Carry out all other reasonable tasks that may be delegated from time to time.

• Fitter and Turner (Red Seal Trade Tested).
• Millwright qualification will be advantageous.

• 5 years’ experience - post-apprenticeship.

• Strong ability to read and interpret engineering, general arrangement and technical drawings.
• Solid understanding of pump assembly, strip-down and maintenance processes.