SUMMARY:
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POSITION INFO:
Responsibilities:
- Be able to start up boiler fire properly.
- Monitor water holding JOJO tanks hourly and keep them full of water all the time.
- Monitor low level water alarm on your hotwell tank.
- Complete daily boiler maintenance checklist and ensure supervisor signed it after completion.
- Adjust coal bed as and when required.
- Close valves and stop supply of steam to production when boiler is not running for minimum 30min due to power outage or breakdown and maintain steam.
- Change the use of coal screw conveyor weekly with the standby screw conveyor.
- Keep coal water bath clean and at right level all the time.
- Keep boiler drains clean all the time.
- Change the use of boiler water pump weekly with the standby pump.
- Ensure safety by monitoring safety equipment, identifying potential issues and taking appropriate steps to suspend the operation with consultation with your shift supervisor/maintenance team.
- Maintain steam pressure for production operation as per steam demand for processing.
- Continuously communicate with the production operator on steam demand hourly.
- Monitor and control boiler performance and settings, by reading gauges, meters and charts to track boiler operation.
- Monitor boiler water and chemicals and coal levels hourly.
- Maintain the housekeeping of boiler room/area all the time.
- Monitor your stocker movement every hour to ensure its still aligned on its path.
- Receiving the delivery of coal and inspect it if complies with grade 'A' peas size without too much duff/loose powder, do this before tipping of coal.
- Inform your shift supervisor if coat delivered is out of spec.
- Keep your coal bund pit full all the time.
- Report low coal level to your shift supervisor for ordering.
- Ensure you have enough coal daily to last at least 2 days.
- Grease boiler components that require greasing, if not sure ask maintenance team to show you the greasing points.
- Updating log sheet/book hourly.
- Do Soot blowing.
- Blow down the boilers as instructed by the guideline to remove impurities.
- Monitoring water level and temperature in the hotwell tank hourly.
- Continuously check blowdown valve to avoid blockages. Ensuring Water Treatment and Sampling to prevent boiler damages.
- Trimming of coal and ash removal from grit arrestor.
- Remove ash trolley as and when required.
- Cleaning the brine tank and water filter.
- Cleaning grit collector
- Ensure plant equipment hygiene is of top quality.
- Ensure you apply AEL licence requirements under boiler section.
- Ensure you give a written handover to the next shift.
- Ensure you follow the boiler operating procedure by conducting blowdowns, doing TDS etc and record during your
- Ensure boiler softener system is working correctly.
- Keep all your boilers clean and shiny.
- Clean your boiler tubes after every 3 months.
- Ensure Mobrey — automatic water level controller is working properly, if not, report to your shift supervisor and maintenance.
- Be able to bank the fire.
- Replace broken links and rods on your stocker*
- Ensure coal received complies to grade 'A' peas size.
- Ensure you follow and apply company policies in your work area.
- Ensure you use correct PPE provided.
- Use safety harness when working at height.
- Apply Health and Safety Regulations inside the boiler house.
Desired Experience & Qualification
- Ability to work independently and work within a team.
- Strong work ethic.
- Willingness to work overtime and accept off-shift assignments.
- Ability to work with minimum supervision.
- Good communication skills.
- Ability to work under pressure.
Please consider your application unsuccessful if you have not received a response within 2 weeks
