SUMMARY: An opportunity has arisen for a Metrologist on a fixed-term 6 months contract basis with our client in the automotive sector.
POSITION INFO: Duties:Develop DCC part programmes- Receives the customer drawing and specifications from process / quality engineering. - Interprets the customer requirements by reviewing the DRW and spec’s.- Reviews part configuration in order to establish factors influencing part viability. I.e. pattern, die or press tool construction, part flexibility, part manufacturing process. - Establishes reterance system. - Establishes measurement method for each feature. - Establishes tool selection and path to measure each feature. - Generates the software commands to develop the measurement program. - Tests program off-line using software to track paths or measurement to ensure no physical damage will occur to CMM during measurement. Set-up DCC part programmes to support receiving inspection- Develop DCC program.- Develop and co-ordinate manufacture of locating fixtures for part. - Set-up SPC link from CMM to SPC software.Generate initial master data for manufacturing fixtures once development cycle has been completed- Set up manufacturing fixtures on CMM, develop reference system and generate programme on quality critical characteristics of the fixture. - Forward the measured data and specification to design engineering for drawing and CAD update. - Incorporate master program into fixture control proceduresSupport timeous resolution related to measurement during problem investigations- Measuring parts to determine conformance to drawing.- Develop programs to support capability analysis of suspect parts. - Reports to manufacturing / engineering teams the outcome and possible alternatives. Set up DCC programmes to support capability studies- Develop programmes to support capability analysis of suspect parts. Measure initial samples for process development and final presentation to customer- As per Develop DCC part programmes above. - Measure parts using programs. - Complies report to support part measurement. - Reports analysis of data to guide engineering team to alternative methods of tooling / manufacture. Confirm manufacturing and checking fixture measurements before, during and after modification- Participated in team problem solving and development process for areas requiring dimensional input. Develop system procedures compliant with ISO Guide 25 and customer requirements- Interpret the standard ISO and customer requirements. - Develop policy statements to satisfy above. - Develop operating procedures to satisfy above. - Train personnel in use of these operating procedures. - Maintain the system to meet ISO / Customer requirement through scheduled audits and improvements. Train personnel to operate the CMM - Develop training material and standards. - Identify candidates. - Present, instruct and test persons to standard. - Audit effectiveness of training. Guide design / quality engineering in fixture tolerancing - Interpret Draw and specification requirements, compare this to the geometric dimensional and tolerancing guide, and guide design of fixture.Requirements:Education/Experience: - Standard 10 and NTC 5. - 3 Years 3D Measuring experience. - 3 Years 3D Programming experience. - Qualified Artisan (Tool/Die/Pattern maker). - Knowledge of problem solving techniques including 8D. - TOPS methodology. Knowledge of QS9000 & VDA6. - Knowledge of Measurement System Studies. - Knowledge of ISO Guide 25. - Detailed knowledge of control plans, failure modes & Effects analysis and statistical techniques.
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